All Intensive Purposes

Where do New York City's manhole covers come from? Shakti Industries in Haora, West Bengal, India:

At Shakti, street grates, manhole covers and other castings were scattered across the dusty yard. Inside, men wearing sandals and shorts carried coke and iron ore piled high in baskets on their heads up stairs to the furnace feeding room.

On the ground floor, other men, often shoeless and stripped to the waist, waited with giant ladles, ready to catch the molten metal that came pouring out of the furnace. A few women were working, but most of the heavy lifting appeared to be left to the men.

The temperature outside the factory yard was more than 100 degrees on a September visit. Several feet from where the metal was being poured, the area felt like an oven, and the workers were slick with sweat.

Often, sparks flew from pots of the molten metal. In one instance they ignited a worker’s lungi, a skirtlike cloth wrap that is common men’s wear in India. He quickly, reflexively, doused the flames by rubbing the burning part of the cloth against the rest of it with his hand, then continued to cart the metal to a nearby mold.

Once the metal solidified and cooled, workers removed the manhole cover casting from the mold and then, in the last step in the production process, ground and polished the rough edges. Finally, the men stacked the covers and bolted them together for shipping.

“We can’t maintain the luxury of Europe and the United States, with all the boots and all that,” said Sunil Modi, director of Shakti Industries. He said, however, that the foundry never had accidents. He was concerned about the attention, afraid that contracts would be pulled and jobs lost.

It's a terrific story by the New York Times, in its conception and execution, and the pictures are not to be missed. One quibble, though, is that the map included with the story points to Dhaka, Bangladesh, which is the next country over.